• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    New automated stone block rolling machine, capable of converting a block of stone into slabs independently and unattended. For this process there is a turning system (5) that facilitates the preparation of the piece for the correct operation of the machine. Subsequently the stone block is raised by means of a gripper (2) allowing a clamping system (4) to immobilize and seal the stone block. Next, the laminating hammer (3) is activated, which performs a knife impact with injection of a compressed fluid on the face of the stone, thus achieving the desired effect, separating the different sheets of the block. The whole block is laminated, the clamp (2) descends, and deposits it in the transport system (1) allowing it to be moved to a turning system (5) in charge of the separation and self-cleaning of the sheets. (Machine-translation by Google Translate, not legally binding)
    公开号:ES2607182A1
    申请号:ES201531378
    申请日:2015-09-28
    公开日:2017-03-29
    发明作者:José Carlos FERNÁNDEZ CARRERA
    申请人:José Carlos FERNÁNDEZ CARRERA；
    IPC主号:
    专利说明:


    D E S C R I P C I Ó N

    STONE LAMINATING MACHINE
     5

    SECTOR OF THE TECHNIQUE

    The present invention belongs to the sector of the electromechanical technique, more specifically that of the electromechanics of automatisms for stone rolling. 10

    Its purpose is to be able to make a machine for stone rolling, which through its final configuration allows adapting to different types of laminar stone blocks based on their different morphological characteristics, thus obtaining an increase in performance and a cost reduction. fifteen

    BACKGROUND OF THE INVENTION

    Currently, due to the great competitiveness of the market, the slate block laminate requires a high quality and precision finish. For this, this new machine is presented, capable of picking up a slate block from the processing line and performing the exfoliation work required by the process in a simple, reduced and fast way.

    The method of work used in this type of machines is based fundamentally on the way of work traditionally used by the farmers. Which consists of the introduction of a guillo or nail (blade / chisel) in the beta of natural exfoliation of the stone and by means of the application of a blow in the guillo or nail to achieve the separation or exfoliation of the sheets of stone.

    It is known the Spanish invention patent number ES 2367946 where the work 30 performed by the machine is based on the vertical movement of the impact element, a punch, keeping the slate block fixed on a surface, to make an impact and to tare or separate slate blocks in thinner blocks to facilitate subsequent manual styling. It should be noted that they do not seal the piece.

    It is also known the European patent with Spanish registration number ES 2080292 where the work is carried out by means of an elevation with hydraulic means of the block and the opening of the block is carried out by the injection of water at low pressure and not by the incision of a blade, also He points out that the separation of the sheets is done by a rear oscillating platform that moves slightly. 5

    It is known the patent of own invention with number P 201200411 that we integrate in this new patent as a main element of operation of the machine, since it is the impactor and injector system that is used to separate the following slate sheets. 10

     The utility model ES 1137783U of the applicant itself is known, this new patent being an improvement of said model by implementing new solutions for a better slate laminate.
     fifteen
    EXPLANATION OF THE INVENTION

    The inventor of the present application has developed a new machine that is based on two basic concepts, simplicity and versatility; For this, it uses four independent modules, which, anchored to a specific frame, allow the assembly of the machine in two different work positions, thus enabling different forms of rolling.

    With this, it is possible to create a compact and technical simplicity machine that, depending on the layout of its modules (transport system (1), gripper (2) laminating hammer (3) and clamping system (4)) allows laminating in two Different positions: Horizontal or oblique. 25 In addition, the machine allows the incorporation of two optional modules, two turning systems (5), located at the entrance and exit of the machine that complement it and improve its performance.


    The process begins by manually depositing or by means of an automatic system the stone block in a roller transport, which moves the piece to the turning system. Said turning system is responsible for turning the piece, allowing an operator to remove the cover (part of the slate block of irregular cut, result of sawing) of the slate block, thus avoiding a manual flipping that involves great effort and high probabilities of injury to the operator.

    Once the cover is removed, the dump system returns the block to its initial position allowing the transport system to move it to the next work point. Meanwhile, a sensor is responsible for measuring the piece allowing its centering and positioning 5 at the exact point for subsequent grip.

    Located the piece, an articulated platform and operated by two cylinders approximates the block against a stop composed of a sheet and some cylinders, positioning it at the correct point to continue with the next process. As it is an articulated platform 10 through two cylinders, it not only allows the necessary approximation to be carried out, but is also capable of adapting to the irregularities of the piece, avoiding movements during rolling and exerting itself as a runner.

    Subsequently, a cylinder located in the upper part of the clamp is responsible for fixing the piece and thanks to a sensor measuring its initial thickness, as well as possible variations during rolling, making it possible to make the necessary corrections to obtain a high quality product and precision.

    Then the gripper is raised by a lifting system (based on 20 chains, zippers, belts, worm or cylinders) until the workpiece is placed facing the workpiece facing the hammer.

    Then a tightening system composed of two guided or formed by connecting rods, with automatic or manual approach, approaches the part and by a system of 25 connecting rods driven by cylinders, fixed and seals the part laterally by means of a piece covered with a polymer material. The versatility of this approach system allows to seal and fix a wide variety of measures simply by making a small adjustment.

    Sealing the piece, a lever arm actuated by a cylinder allows the blade of the rolling hammer to be approximated to the peeling face of the stone and, through the action of impact or vibration cylinders, or of a chopper hammer generating a small crack in the stone through which to inject a compressed fluid in a controlled manner, facilitating exfoliation. The use of the hammerhead for the operation of the hammer, requires an independent pendular system that holds and approximates it as a ram. 35

    Laminated the entire block, the hammer returns to the initial position and the tightening system releases the piece, allowing the grip clamp to descend to the initial work point on the transport system. Then the block moves to a new turning system that turns the piece, separating the different sheets and allowing to verify the final result of the product quickly and easily and discarding the remains from the work.

    The main advantages of this invention are based on its great versatility.
     10
      -The machine allows to laminate all commercial slate measures.
      -The machine allows coupling different methods of hammer drive for rolling the stone.
      -The machine incorporates the possibility of anchoring its components in different 15 positions, allowing two forms of rolling: Horizontal or oblique.
      -Its small size, as well as the possibility of having several machines with a single control system.
      -Your hammer has a free blade, without the need for a carrier element, facilitating its replacement and maintenance. twenty
      -Your hammer is approached by a lever arm, which stiffens it.
      -Its hammer allows to regulate its inclination, making it possible to adapt correctly to the grain of the piece for a correct rolling.
      -The caliper cylinder or regrouper incorporates a measurement sensor that allows to control the condition of the piece at all times. 25


    BRIEF DESCRIPTION OF THE DRAWINGS

    To complement the description that is being made and in order to help a better understanding of the characteristics of the invention, according to a preferred example of practical implementation thereof, a set of said description is attached as an integral part of said description. drawings where illustrative and not limiting, the following has been represented.
     35
    Figure 1.- Shows a perspective representation of the machine object of the invention. You can see the whole set of elements that make up the machine in your work situation.

    Figure 2.- Shows a perspective of the feeding system (1) where its components can be observed in more detail.

    Figure 3.- It shows in a perspective of the gripper (2) where you can see the driven rollers (2.e), the pusher support (2.a) and the regrouping cylinder (2.d).
     10
    Figure 4.- Shows in a perspective of the rolling hammer (3) where the lever arm (3.a) can be observed.

    Figure 5.- Shows in a perspective of the tightening system (4) where its components can be observed in more detail. fifteen


    PREFERRED EMBODIMENT OF THE INVENTION

    The machine object of the invention performs an automatic process of collecting stone blocks 20, transporting to the work area, positioning, rolling and finally extracting the material in the following way:

    The stone block is driven manually or automatically to a turning system responsible for turning the piece, making it possible to check the condition of the block and remove the cover in a simple way.

    Subsequently, it is moved by means of a transport system (1) of chains, parallel and horizontal rollers, conveyor belts or belts to the collection area, where thanks to a sensor it will be positioned, centered and measured with respect to the gripper (2) . 30

    Centering the piece, an articulated platform (2.a) that performs the function of a runner (mechanical stop or bumper), preventing its displacement during rolling, is approximated thanks to the action of two cylinders, adapting to the morphology of the piece and moving it until it comes into contact with a sheet (2.b) attached to cylinders (2.c) that act as a stop.

    Then a cylinder or drive with a measurement sensor located on top of the gripper (2), descends, avoiding vertical movements and making a constant measurement of the piece that allows to correct small variations of measurement during rolling. As the piece is measured, the gripper (2) is raised until the block is positioned at the height of the hammer, where the rolling will take place. Said gripper (2), has driven rollers (2.e) that allow moving the piece, allowing to correct any small displacement and focusing it again. 10

    Located at work height, a clamping system (4) composed of two guided carriages (4.a), approaches the piece and by means of connecting rods driven by cylinders (4.c), fixed and seals laterally the piece by means of a piece covered with a polymer material.
     fifteen
    Then a lever arm (3.a) moved by a cylinder (3.c) approaches the rolling hammer (3) until it comes into contact with the stone block, positioning the hammer blade parallel to the peel. The action of compression springs inside the hammer (3), previously preloaded, pushes the wheel and is in turn keeping the blade outside and providing it with a resistance that facilitates cracking. twenty

    Once the blade is placed in the grain, the hammer (3) is activated, making a small fissure through which a compressed fluid is injected, producing the opening and separation of the blades. Likewise, the inclination of the hammer can be controlled thanks to a grooved sheet, allowing it to adapt properly to the peel of each 25 block.

    For the operation of the rolling hammer (3) the machine allows the use of different systems, one included in the module itself, based on impact or vibration cylinders and the other external by means of a pendulum that approximates, as a ram, a chopper hammer 30 in charge of hitting the rolling hammer.

     Once the entire block has been laminated, the clamping system (4) releases the piece, allowing the gripper (2) to descend and deposit the block on the transport system (1) to move it to another turning system (5) , leaving your free position for a new piece. 35

     Once the block is located in the turning system (5), a drive performs a turn / tilt movement, generating a simple self-cleaning and separated from the sheets leaving them in a suitable position for checking and subsequent storage.
     5
     The small variation in thickness in the block to be laminated, the result of the injection of fluid or of the possible chips that are embedded in the fissure during the rolling process, is controlled, as previously mentioned, by a sensor located in the clamp itself of grip (2) allowing the machine to adapt and take into account this variation in the movement of the rolling hammer (3), thus avoiding differences in the final thickness of the product.

     It should be noted that the different assembly of the components to a frame (0) allows us to generate different rolling positions, leading to specific operation in some parts of the process. fifteen

     In the assembly for horizontal rolling, the gripper picks up the piece and moves it vertically to the rolling position where the horizontally positioned rolling hammer will proceed to laminate the piece. Once finished, simply descend to the initial position where it will be transported to the storage area. twenty

     In the assembly for oblique rolling, the grip clamp, once the piece is collected, folds down a certain degree around an axis and moves to the working position, where the rolling hammer is anchored to the frame perpendicular to the Exfoliation face of the piece. 25


    权利要求:
    Claims (15)
    [1]

    1. Stone rolling machine, characterized by being able to laminate or separate into sheets the stone blocks and comprising: 5
      -A rack (0).
      -A transport system (1).
      -A grip clamp (2).
    -A rolling hammer (3).
      -A tightening system (4). 10
      -A flip system (5).

    [2]
    2. Stone rolling machine, according to the preceding claim, characterized in that its working elements (1, 2, 3, 4, 5) are subject to a solid structure (0), and it is the stone block that moves automatically to the working position through the use of a positioning system, installed in the transport system (1).

    [3]
    3. Stone rolling machine, according to previous claims, characterized in that depending on the anchoring position of each of its work elements (1, 2, 3, 4), it allows two different forms of rolling: horizontal or oblique. twenty

    [4]
    4. Stone rolling machine, according to previous claims, characterized in that it has a transport system (1) containing:
      -A system of rollers, chains or transport belts (1.a).
      -A sensors. 25
      -A servo.
      -A sheet (1.b) and some cylinders (1.c).

    [5]
    5. Stone rolling machine, according to previous claims, characterized in that it has a gripper (2) that contains:
      -A support-pusher (2.a) formed by a platform (2.b) and two independent cylinders (2.c).
      -A cylinder (2.d).
      -A sensor.
      -A driven rollers (2.e). 35
    Stone rolling machine, according to previous claims, characterized in that it has a rolling hammer (3) containing:
       -A lever arm (3.a).
      -Cylinders (3.b) for hammer drive.
      -Cylinders (3.c) for the lever arm drive. 5
      -A knife.
      -A preload spring.

    [6]
    6. Stone rolling machine, according to previous claims, characterized in that it has a clamping system (4) containing:
       -Two guided cars (4th).
      -A belt with a reducer.
      -A polymer material (4.b).
      -One cylinders (4.c).
     fifteen
    [7]
    7. Stone rolling machine, according to previous claims, characterized in that it has two turning systems (5) containing:
       -A turner.
      -A drive.
     twenty
    [8]
    8. Stone rolling machine, according to previous claims, characterized in that its transport system (1) is capable of controlling the travel speed of the different belts, chains or transport rollers, allowing a sensor to detect the beginning and end of each piece in order to measure it and center it at the collection point stopping at the specific position by means of a drive with a position control. 25

    [9]
    9. Stone rolling machine, according to previous claims, characterized in that its transport system (1) is capable of controlling the travel speed of the different belts, chains or transport rollers, allowing a sensor to detect the start and end of each piece in order to measure it and center it at the collection point stopping at the specific position 30 by means of a drive with a position control.

    [10]
    10. Stone laminating machine, according to previous claims, characterized in that its gripper (2) allows the anchoring of the piece, as well as its displacement or folding as required. 35

    [11]
    11. Stone laminating machine, according to previous claims, characterized in that its gripper (2) incorporates a sensor that controls the variation of measurement during the rolling process.
     5
    [12]
    12. Stone rolling machine, according to previous claims, characterized in that its gripper (2) incorporates driven rollers (2.e) that allow the piece to be moved at all times.

    [13]
    13. Stone rolling machine, according to previous claims, characterized in that the rolling hammer (3) implements a blade that is free, without the need for a knife holder.

    [14]
    14. Stone rolling machine according to previous claims, characterized in that it has a lever arm (3.a) that articulates and stiffens the rolling hammer (3). fifteen

    [15]
    15. Stone rolling machine according to previous claims, characterized by a system of preloading the blade by means of springs.
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    同族专利:
    公开号 | 公开日
    ES2607182B1|2018-01-09|
    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    ES8304471A1|1982-05-26|1983-03-16|Bugeat Jean|Splitting of slate on cleavage planes - entails raising pressure on side of block relative to that on normal faces and applying knife to this side|
    ES2367946A1|2009-05-28|2011-11-11|Carpintería Metálica Hermaca, S.L.|Exploding slate machine. |
    ES2366842A1|2010-04-08|2011-10-26|BABIERI & TAROZZI IBÉRICA S.L.|Machine for cleaving slate|
    ES2405294A1|2011-11-22|2013-05-30|Barbieri & Tarozzi Ibérica, S.L.|Exfoliating machine for pieces of slate, improved |
    ES1137783U|2015-02-27|2015-03-24|Jose Carlos FERNÁNDEZ CARRERA|Stone laminator machine |
    ES1138408U|2015-03-27|2015-04-13|Jose Carlos FERNÁNDEZ CARRERA|Multi-formed roto-pendular slab machine |ES2736258A1|2018-06-25|2019-12-27|Barbieri & Tarozzi Iberica S L|MACHINE FOR WASHING OF SLATE BLOCKS |
    法律状态:
    2018-01-09| FG2A| Definitive protection|Ref document number: 2607182 Country of ref document: ES Kind code of ref document: B1 Effective date: 20180109 |
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    优先权:
    申请号 | 申请日 | 专利标题
    ES201531378A|ES2607182B1|2015-09-28|2015-09-28|STONE LAMINATING MACHINE|ES201531378A| ES2607182B1|2015-09-28|2015-09-28|STONE LAMINATING MACHINE|
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